FREE INDUSTRIAL TOOL

Online OEE Calculator

Enter the figures from your last shift and see your Overall Equipment Effectiveness (OEE) right away. Break your losses down into availability, performance and quality.

OEE Simulator

REAL_TIME_CALCULATOR

Input Variables

Loss Breakdown

Global Score43.3%
Availability100.0%

Loss due to failures and changeovers.

Performance44.4%

Loss due to reduced speed and micro-stops.

Quality97.5%

Loss due to scrap and rework.

Note: World Class OEE is ≥ 85%. If you are under 60%, you have huge improvement potential using automated measurement.

What does my OEE score actually mean?

Below 65%

Unacceptable. The plant has serious unplanned downtime or bottlenecks that are draining your margin.

65% to 85%

Industry average. Not bad, but there is room to gain through predictive maintenance or digitisation.

Above 85%

World class. Your line is a benchmark in efficiency, with minimal stoppages and virtually no defects.

Why calculating OEE by hand falls short

A calculator or a spreadsheet is a fine first step towards understanding your plant. It has one fatal flaw, though: human latency.

If an operator has to stop and write down when the machine failed, you are already losing production time. Worse: by the time you work out the OEE at the end of the shift, the money is gone. Those hours do not come back.

Automate your OEE with artificial intelligence

iGromi MES connects straight to your machine PLC (Siemens, Rockwell, Modbus) and computes OEE at 60 FPS with nobody typing anything.

See iGromi MES

Every shift without a record is data you lose. Start free.

  1. 1Request early access, free
  2. 2Pick your trade: maintenance, production or safety
  3. 3Your team starts with the chat and its trade helper

No credit card. Your data stays yours.

PLANT · SHIFT B
Tasks
Luis · maintenance
OVERDUE
Sugar silo 1
No signal since 05:40
Sensor · supply
TODAY
M-204 vibration
4.1 mm/s, above normal
Detected by the sensor
PROPOSED
Check the capper
14 badly seated lids since 08:30
AcceptDismiss
HomeTasksChatMore