Real results.
Real plants. Real data.
iGromi OS is running in production across plants in Chile. These are not simulations or proofs of concept: they are documented cases with measurable outcomes and client authorization.
99% counting accuracy measured against manual counting
Problem
Manual egg counting at more than 17 process points, reconciled at shift end with batch age and genetics. The figure arrived a week late.
Infrastructure
19 existing security cameras across 4 farms, with one industrial GPU PC per farm. Integrated with SAP S/4HANA.
Replaced manual counting entirely and has been in production for two years. Production data reaches SAP without transcription or spreadsheets.
¹ Internal measurement against manual counting, validated with the customer. Case documented with authorization.
Read the full case →Real-time production count and temperature
Problem
Production and process conditions recorded by hand, with no continuous reading of temperature or electricity per machine.
Infrastructure
In-line counting sensors, calibrated process temperature probes and per-machine energy meters connected to iGromi OS. Sensor readings, no cameras.
Sensor counting, process temperature and energy per machine on one board, with a continuous history instead of manual records.
¹ Customer in production. Process figures under confidentiality.
Real-time output per machine and per recipe
Problem
Per-machine output with no automatic record. Each mesh type has its own recipe and supervisors had no shared reading across shifts.
Infrastructure
Counting sensors on the mesh machines, per-product recipes standardized across every machine and supervisors trained on the platform. Periodic sensor maintenance.
Each machine reports units and pace against the recipe of the running product. Supervisors compare shifts without spreadsheets.
¹ Customer in production.
Real-time units per shift and stops per machine
Problem
Units per shift and machine stops recorded by hand by the supervisor, with no shared reading between production and IT.
Infrastructure
Counting sensors on the packaging machines connected to iGromi OS with the MES module: units per shift, stops per machine and Excel export. Sensor readings, no cameras.
Each machine reports output and stops to the plant board. The customer IT team accesses the platform and the exportable data.
¹ Customer in production. Process figures under confidentiality.
Customers in production: PROA · Ditzler · RGM Mallas de Alambre · Intercos
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