OEE in real time.
Not at the end of the month.
Stop calculating OEE from spreadsheets. iGromi OS reads availability, performance, and quality directly from your PLCs and sensors — in real time, on your plant's edge, without cloud subscriptions.
The Problem
Your OEE is an estimate.
Not a measurement.
Manual data collection
Operators write down production counts. Supervisors compile spreadsheets. OEE is calculated days later — when the damage is already done.
Delayed visibility
You discover a performance drop on Friday that started on Monday. Three days of lost production. Three days you could have prevented.
Incomplete picture
Availability without quality. Performance without context. Your OEE number looks right, but it hides micro-stops, speed losses, and quality defects.
iGromi OEE
Real-time OEE
from any PLC, any machine.
Availability monitoring
Detect stops instantly. Classify downtime by cause. Calculate MTBF and MTTR automatically from PLC signals.
Performance tracking
Compare actual speed vs ideal cycle time. Identify slow cycles, micro-stops, and speed losses in real time.
Quality integration
Connect vision systems and rejection gates. Calculate first-pass yield and scrap rate automatically. No manual quality logs.
1 · What your plant already has
- The line PLC: run, stop and part count
- The security cameras already installed
- Shifts and product recipe
2 · The iGromi node on site
- Counts parts by vision or by PLC signal
- Classifies every stop by cause
- Computes availability, performance and quality every minute
3 · What your team gets
- OEE per line and shift on screen
- The micro-stops nobody writes down
- Shift report without filling in sheets
Know your OEE
before the shift ends.
We'll connect iGromi OS to one of your production lines in 30 minutes and show you live OEE data. No commitment. No hardware changes.
Request a demoHow is this rolled out in a plant that is already running?
The same five questions come up in every meeting, whichever solution is on the table. The answers depend on how the system works, not on the module.
Do I have to replace my PLC or my SCADA?
No. The system connects to what is already installed and reads from it; it does not replace the control layer and does not write to it unless that is explicitly defined. If the PLC does not expose its parameters, the iGromi Bridge discovers them by trying combinations until it gets a response, and if the machine speaks no protocol at all it is read by a sensor on the electrical signal.
Does it work if the internet goes down?
Yes. Processing happens at the Edge, inside the plant, so capture, rules and inference keep running with the link down. What stops is remote access and outbound synchronisation, which resumes on its own when the connection returns.
Does my data leave the plant?
Not by default. Video and telemetry are processed on the customer's Edge device. What leaves, and where it goes, is defined when the system is configured. That is the same property that underpins compliance with Chile's Ley 21.719 and what makes this viable in mining and in food.
How long until the first data point?
It depends on how many machines there are and what they expose. A line with equipment that speaks Modbus is read in days; a line of silent machines needs sensors installed and panel shutdowns coordinated, and that is set by the plant's maintenance calendar, not by us. The usual sequence is assessment, pilot, expansion.
What happens to what we already measure by hand?
It runs alongside during commissioning. For the first weeks the manual record keeps going in parallel as a validation counterpart: it is how you find out whether the automatic figure beats the handwritten one, and the habit is dropped on its own once that is demonstrated.
Related solutions
Production monitoring
Real-time production KPIs, downtime and line-speed visibility.
Machine downtime tracking
Automatically record every stop with its cause, duration and owner.