Predictive maintenance
that runs on your plant's edge.
Stop waiting for machines to fail. iGromi OS monitors vibration, temperature, current, and hundreds of industrial signals in real time — on your infrastructure, without sending data to the cloud.
The Problem
Your machines are talking.
But nobody is listening.
Reactive maintenance
You fix machines after they break. Every hour of downtime costs thousands. Your team is firefighting instead of preventing.
Scheduled maintenance
You replace parts on a calendar, not on condition. Healthy components get swapped. Worn ones keep running until the next scheduled stop.
Data silos
Vibration data lives in one system. Temperature in another. Current in a third. Nobody correlates them. The full picture doesn't exist.
The Solution
Condition-based maintenance
powered by Edge AI.
Local AI processing
Models run on your plant's edge. Vibration, temperature, current — all analyzed where the data is generated. No cloud dependency.
Cross-signal correlation
iGromi OS correlates vibration spikes with temperature rises and current changes. A single anomaly might be noise. Three together are a failure in progress.
Works offline
Your plant keeps running even without internet. Alerts fire locally. The maintenance team gets notified. Data syncs when connectivity returns.
What you get with iGromi OS
1 · What your plant already has
- Vibration and temperature sensors
- The machine PLC: current, hours and alarms
- Per-phase energy meter
2 · The iGromi node on site
- Reads the PLC without a register map
- Compares each signal with its normal behaviour
- Keeps working if the internet drops
3 · What your team gets
- A warning before failure, with the signal behind it
- A trend per asset to decide when to stop
- A record that feeds your maintenance plan or CMMS
Stop fixing machines.
Start predicting failures.
In 30 minutes we'll show you how iGromi OS can predict failures on your existing machines — without replacing them, without cloud subscriptions.
Request a demoHow is this rolled out in a plant that is already running?
The same five questions come up in every meeting, whichever solution is on the table. The answers depend on how the system works, not on the module.
Do I have to replace my PLC or my SCADA?
No. The system connects to what is already installed and reads from it; it does not replace the control layer and does not write to it unless that is explicitly defined. If the PLC does not expose its parameters, the iGromi Bridge discovers them by trying combinations until it gets a response, and if the machine speaks no protocol at all it is read by a sensor on the electrical signal.
Does it work if the internet goes down?
Yes. Processing happens at the Edge, inside the plant, so capture, rules and inference keep running with the link down. What stops is remote access and outbound synchronisation, which resumes on its own when the connection returns.
Does my data leave the plant?
Not by default. Video and telemetry are processed on the customer's Edge device. What leaves, and where it goes, is defined when the system is configured. That is the same property that underpins compliance with Chile's Ley 21.719 and what makes this viable in mining and in food.
How long until the first data point?
It depends on how many machines there are and what they expose. A line with equipment that speaks Modbus is read in days; a line of silent machines needs sensors installed and panel shutdowns coordinated, and that is set by the plant's maintenance calendar, not by us. The usual sequence is assessment, pilot, expansion.
What happens to what we already measure by hand?
It runs alongside during commissioning. For the first weeks the manual record keeps going in parallel as a validation counterpart: it is how you find out whether the automatic figure beats the handwritten one, and the habit is dropped on its own once that is demonstrated.
Related solutions
Vibration monitoring
Edge FFT analysis detects imbalance, misalignment and mechanical looseness.
Machine condition monitoring
Industrial CMMS
Sensor-triggered work orders without manual paperwork.