Documentation
DocsEdge Hardware

Integrating Existing Analog Sensors

Estimated reading time: 6 min

No need to rewire

Many plants already have 4-20mA or 0-10V sensors installed and running (load cells, pressure transmitters, level potentiometers). The iGromi Bridge connects to that existing installation without replacing anything — it just listens to the signal in parallel.

Step 1: Identify the signal type

Check the sensor or transmitter datasheet:

  • 4-20mA (current): The most robust standard for long distances (up to 300m without degradation). The Bridge must be wired in series with the current loop.
  • 0-10V (voltage): Common on proximity sensors and potentiometers. Wired in parallel, without cutting the existing cabling.

Step 2: Series connection (4-20mA)

  1. De-energize the current loop at the cabinet.
  2. Open the loop at the point closest to the existing PLC or controller.
  3. Wire the Bridge in series: the transmitter's positive goes into terminal AI-01 on the Bridge, and AI-GND to the negative/common.

Step 3: Parallel connection (0-10V)

  1. Wire AI-01 to the sensor's signal output, and AI-GND to the negative/common.
  2. There is no need to interrupt the signal going to the original equipment — the Bridge has high input impedance (>1MΩ) and does not load the circuit.

Step 4: Scaling in software

In the iGromi OS portal, go to Edge Devices > Analog Input:

  1. Select the physical range (e.g. 4-20mA).
  2. Define the engineering range (e.g. 0 to 100 PSI, or 0 to 5000L for a tank).
  3. iGromi OS linearly interpolates the raw signal into the real value and publishes it as a numeric tag in the Unified Namespace.

Note: If the sensor has a non-linear range (thermocouples, certain flow meters), a point-by-point calibration table is available on the same screen.

Where to go next

Is this for your plant?

This documentation describes how it is done. If you want to know what your particular installation would need, which equipment can be read today and which cannot, the conversation is shorter than reading the whole wiki.

Was this documentation helpful?